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Evidence Guide: MEM06009 - Hand forge complex shapes

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

MEM06009 - Hand forge complex shapes

What evidence can you provide to prove your understanding of each of the following citeria?

Determine job requirements

  1. Follow standard operating procedures (SOPs)
Follow standard operating procedures (SOPs)

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Comply with work health and safety (WHS) requirements at all times

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Use appropriate personal protective equipment (PPE) in accordance with SOPs

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify job requirements from specifications, sketches, job sheets or work instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Forge complex shapes using hand tools on an anvil

  1. Calculate material volume, making allowances for bending, material shrinkage and oxidisation, as required
Calculate material volume, making allowances for bending, material shrinkage and oxidisation, as required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Produce complex shapes using appropriate hand tools, procedures and techniques

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check forging to ensure conformance to tolerances and specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Perform splitting and bundling on anvil

  1. Select and use appropriate tools and equipment
Select and use appropriate tools and equipment

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Apply hand forging techniques and procedures to forging and opening bundled and split sections making allowance for material shrinkage, distortion and oxidisation

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Apply heat and control in specified areas of the material to be forged in accordance with SOPs

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Handle forgings in a safe and correct manner

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check forgings to ensure conformance to tolerances and specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Produce jigs and tools for complex shapes

  1. Select tools and equipment required to taper and bend materials appropriate to task requirements
Select tools and equipment required to taper and bend materials appropriate to task requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Apply techniques for producing jigs and tools to specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Bend and shape jigs and patterns to requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Forge hand held tools to the cut pattern in accordance with specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Perform final shaping, heat treatment and sharpening to specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Required Skills and Knowledge
Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, accessibility of the item, and local industry and regional contexts) are included.

Complex hand forging includes one (1) or more of the following:

shaping

reverse tapering

jump up section for bends

Hand forging techniques include one (1) or more of the following:

spreading

surface chasing

hot splitting

Equipment includes one (1) or more of the following:

diesel

electric and gas furnaces

coke fires

gaseous oxygen/fuel equipment